Making a New Sailboat Rudder
When the rudder on our vintage 1971 Ericson 32 sailboat developed deep cracks and lots of rusty stains, I knew we needed to replace it. The easiest way would have been to order a custom built replacement from one of several speciality firms I found on-line. Unfortunately, the easiest way was also the most expensive. While researching rudder construction, I decided that I wanted to improve on the original design with the goal of a stronger blade. One thing was clear, I didn't want to be out in heavy seas with a failed rudder. A problem with a lot of cruising sailboats from the seventies is slowly rusting rudder frames. To be fair, I doubt if many boat builders from that era expected these boats to still be going strong, as many are, after 4 or 5 decades. Of course, my homemade replacement rudder is intended to be a "next generation" version, correcting weaknesses revealed over 40 years of service. Why not just copy the original? After ...